February 26, 2013 Volume 09 Issue 08

Mechanical News & Products

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hyperMILL 2024 CAD/CAM software suite

OPEN MIND Technologies has introduced its latest hyperMILL 2024 CAD/CAM software suite, which includes a range of powerful enhancements to its core toolpath capabilities, as well as new functionality for increased NC programming efficiency in applications ranging from 2.5D machining to 5-axis milling. New and enhanced capabilities include: Optimized Deep Hole Drilling, a new algorithm for 3- and 5-axis Rest Machining, an enhanced path layout for the 3D Plane Machining cycle, better error detection, and much more.
Learn more.


One-part epoxy changes from red to clear under UV

Master Bond UV15RCL is a low-viscosity, cationic-type UV-curing system with a special color-changing feature. The red material changes to clear once exposed to UV light, indicating that there is UV light access across the adhesive material. Although this change in color from red to clear does not indicate a full cure, it does confirm that the UV light has reached the polymer. This epoxy is an excellent electrical insulator. UV15RCL adheres well to metals, glass, ceramics, and many plastics, including acrylics and polycarbonates.
Learn more.


SPIROL Press-N-Lok™ Pin for plastic housings

The Press-N-Lok™ Pin was designed to permanently retain two plastic components to each other. As the pin is inserted, the plastic backfills into the area around the two opposing barbs, resulting in maximum retention. Assembly time is quicker, and it requires lower assembly equipment costs compared to screws and adhesives -- just Press-N-Lok™!
Learn more about the new Press-N-Lok™ Pin.


Why hybrid bearings are becoming the new industry standard

A combination of steel outer and inner rings with ceramic balls or rollers is giving hybrid bearings unique properties, making them suitable for use in a wide range of modern applications. SKF hybrid bearings make use of silicon nitride (twice as hard as bearing steel) rolling elements and are available as ball bearings, cylindrical roller bearings, and in custom designs. From electric erosion prevention to friction reduction and extended maintenance intervals, learn all about next-gen hybrid bearings.
Read the SKF technical article.


3M and Ansys train engineers on simulating adhesives

Ansys and 3M have created an advanced simulation training program enabling engineers to enhance the design and sustainability of their products when using tapes and adhesives as part of the design. Simulation enables engineers to validate engineering decisions when analyzing advanced polymeric materials -- especially when bonding components made of different materials. Understand the behavior of adhesives under real-world conditions for accurate modeling and design.
Read this informative Ansys blog.


New FATH T-slotted rail components in black from AutomationDirect

Automation-Direct has added a wide assortment of black-colored FATH T-slotted hardware components to match their SureFrame black anodized T-slotted rails, including: cube connectors (2D and 3D) and angle connectors, joining plates of many types, brackets, and pivot joints. Also included are foot consoles, linear bearings in silver and black, cam lever brakes, and L-handle brakes. FATH T-slotted hardware components are easy to install, allow for numerous T-slotted structure configurations, and have a 1-year warranty against defects.
Learn more.


Weird stuff: Moon dust simulant for 3D printing

Crafted from a lunar regolith simulant, Basalt Moon Dust Filamet™ (not a typo) available from The Virtual Foundry closely mirrors the makeup of lunar regolith found in mare regions of the Moon. It enables users with standard fused filament fabrication (FFF) 3D printers to print with unparalleled realism. Try out your ideas before you go for that big space contract, or help your kid get an A on that special science project.
Learn more.


Break the mold with custom injection molding by Rogan

With 90 years of industry experience, Rogan Corporation possesses the expertise to deliver custom injection molding solutions that set businesses apart. As a low-cost, high-volume solution, injection molding is the most widely used plastics manufacturing process. Rogan processes include single-shot, two-shot, overmolding, and assembly. Elevate your parts with secondary operations: drilling and tapping, hot stamping, special finishes, punch press, gluing, painting, and more.
Learn more.


World's first current-carrying fastening technology

PEM® eConnect™ current-carrying pins from Penn-Engineering provide superior electrical connections in applications that demand high performance from internal components, such as automotive electronics. This first-to-market tech provides repeatable, consistent electrical joints and superior installation unmatched by traditional fastening methods. Features include quick and secure automated installation, no hot spots or poor conductivity, and captivation options that include self-clinching and broaching styles.
Learn more about eConnect pins.


New interactive digital catalog from EXAIR

EXAIR's latest catalog offers readers an incredible source of innovative solutions for common industrial problems like conveying, cooling, cleaning, blowoff, drying, coating, and static buildup. This fully digital and interactive version of Catalog 35 is designed for easy browsing and added accessibility. Customers can view, download, print, and save either the full catalog or specific pages and sections. EXAIR products are designed to conserve compressed air and increase personnel safety in the process. Loaded with useful information.
Check out EXAIR's online catalog.


5 cost-saving design tips for CNC machining

Make sure your parts meet expectations the first time around. Xometry's director of application engineering, Greg Paulsen, presents five expert tips for cutting costs when designing custom CNC machined parts. This video covers corners and radii, designing for deep pockets, thread depths, thin walls, and more. Always excellent info from Paulsen at Xometry.
View the video.


What can you secure with a retaining ring? 20 examples

From the watch dial on your wrist to a wind turbine, no application is too small or too big for a Smalley retaining ring to secure. Light to heavy-duty loads? Carbon steel to exotic materials? No problem. See how retaining rings are used in slip clutches, bike locks, hip replacements, and even the Louvre Pyramid.
See the Smalley design applications.


Load fasteners with integrated RFID

A crane, rope, or chain may be required when something needs lifting -- plus anchoring points on the load. JW Winco offers a wide range of solutions to fasten the load securely, including: lifting eye bolts and rings (with or without rotation), eye rings with ball bearings, threaded lifting pins, shackles, lifting points for welding, and more. Some, such as the GN 581 Safety Swivel Lifting Eye Bolts, even have integrated RFID tags to clearly identify specific lifting points during wear and safety inspections and manage them digitally and without system interruption.
Learn more.


Couplings solve misalignments more precisely with targeted center designs

ALS Couplings from Miki Pulley feature a simplistic, three-piece construction and are available in three different types for more precisely handling parallel, angular, or axial misalignment applications. The key feature of this coupling design is its center element. Each of the three models has a center member that has a unique and durable material and shape. Also called a "spider," the center is designed to address and resolve the type of misalignment targeted. Ideal for unidirectional continuous movement or rapid bidirectional motion.
Learn more.


What is 3D-MID? Molded parts with integrated electronics from HARTING

3D-MID (three-dimensional mechatronic integrated devices) technology combines electronic and mechanical functionalities into a single, 3D component. It replaces the traditional printed circuit board and opens up many new opportunities. It takes injection-molded parts and uses laser-direct structuring to etch areas of conductor structures, which are filled with a copper plating process to create very precise electronic circuits. HARTING, the technology's developer, says it's "Like a PCB, but 3D." Tons of possibilities.
View the video.


NASA and Autodesk collaborate on sustainable building performance monitoring

Software developer Autodesk and NASA Ames Research Center are collaborating to research and develop new technology that can monitor and optimize the operational life cycle of high-performance buildings.

Researchers from Autodesk Research and NASA will implement Autodesk Project Dasher technology at the NASA Ames Sustainability Base, a 50,000-sq-ft office building and showcase for technologies enhancing efficient resource utilization, including those developed by NASA for its space and aeronautics missions. Autodesk Project Dasher is an experimental Building Information Modeling (BIM) platform that can provide building owners and operators with insight into full life-cycle, real-time building performance.

With its specialized sustainability features, and because it was designed in part using Autodesk software for BIM, the NASA Ames Sustainability Base was an ideal choice for this research project. On-site power generation from photovoltaics and a solid oxide fuel cell provide more electricity than the facility requires and contribute excess capacity to the NASA Ames local grid.

Aerial view of the NASA Ames Sustainability Base. [Photo: NASA/Eric James]

 

 

Sustainability Base also uses landscape design solutions, remediated ground water, and water reclaimed using NASA technology designed to reduce its potable water footprint by 90 percent when compared to a traditional building of comparable size.

Autodesk Project Dasher is designed to provide the interactive building management capabilities that will enable the on-going optimization of facility function that is critical in high-performance buildings. Autodesk researchers are currently engaged with NASA Ames architects, planners, researchers, and facilities engineers to develop and test the visualization and analytical tools inside Project Dasher to better address the gap between design and operations. This collaboration is part of a Non-Reimbursable Space Act Agreement between NASA Ames and Autodesk, Inc.

The new facility also has embedded repurposed NASA technologies, including NASA's advanced computational fluid dynamic (CFD) tools. Above image shows CFD flows of NASA Ames, where surfaces are colored by pressure. The new building is in the background. [Image: NASA Ames NAS]

 

 

 

 

"Our collaboration with NASA Ames is offering a unique opportunity for Autodesk to develop, augment, test, and validate the use of BIM as a process for building life-cycle management," says Jeff Kowalski, Autodesk chief technology officer. "Through this cooperation, we are actively improving and modifying the Project Dasher technology so in the future, facility owners and operators will be able to take a more integrative approach to maintaining the complex balance between energy-saving measures and occupant comfort."

Autodesk Research developed Project Dasher in response to the growing need for tools that can help to continuously evaluate and verify building performance. The goal of Project Dasher is to go beyond existing building dashboards to represent a comprehensive framework for monitoring building performance. Project Dasher acts as a visualization hub where collected data from various sources is intuitively aggregated and presented in 3D. This can enhance the ability of building owners and operators to infer more complex causal relationships pertaining to building performance and overall operational requirements. Autodesk Project Dasher is not currently available for commercial use.

Source: Autodesk

Published February 2013

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